“Smart Dyeing & Finishing CHTC FONG'S
CHTC Fong’s has been committed to
the development and manufacturing of dyeing and finishing
equipment for more than 50 years. In the past decades, CHTC
Fong’s devoted to the development of energy-saving and emission
reduction machines and now it becomes the basic conditions for
dyeing factories. Today, we live in a digital era, though in the
traditional textile industry, CHTC Fong’s has been with the
times. Together with its well-known brands: Fong’s, Monforts
Fong’s, Xorella, Then, Goller, FWT and Monforts, CHTC Fong’s
dedicated in the development of Smart Dyeing & Finishing and
join with the customers to build the intelligent dyeing factory.
The CHTC FONG’S Group is proud to present
the “one-stop” sustainable solution in dyeing and finishing
range of “pre-treatment, dyeing, post-treatment and waste water
treatment” at Shanghaitex 2019 in W1, A10 and yarn conditioning
and heat setting in E1, A60, Shanghai New International Expo
Center, Shanghai, China from Nov 25th to Nov 28th. CHTC FONG’S
will exhibit a full line of the most advanced and innovative
products and technology including our new product- FONG’S TECWIN
High Temperature Dyeing Machine, FONG’S ALC Automatic Liquid
Chemical Weighing and Dispensing System, GOLLER DYEPADDER
ECONOMICA Nip-in-Trough, MONFORTS QUALITEX Full Touch Panel
Control System, MONFORTS NEW CYD Continuous Yarn Dyeing System,
MONFORTS FONG’S Innovative Technology Center and MONFONGS STRAHM
HiPer Shrink Astra Shrinkage & Relaxation Dryer. In addition,
CHTC FONG’S will also demonstrate the innovative smart dyeing
and finishing at the booth.
FONG’S TECWIN: High Temperature Dyeing Machine.
High Temperature Dyeing Machine
FONG’S TECWIN is designed to satisfy the
ever-changing market demands. The reliability and versatility of
the machine are improved.
TECWIN is equipped with several patented
1. Combined Air and Front Spray
- Standard Feature: Increase the degree
of dye liquor interchange before passing through the main
- Optional Feature: Optional blower is
equipped. High pressure aerodynamic flow in spray nozzle is
provided to resolve the special fabrics that demand high
2. Automatic Adjustable Nozzle
Adjustment of nozzle setting is
automatically done by means of motor drive system, and hence
manual changing of nozzle is not required.
3. Liquor Dispersion Storage Chamber
This is a uniquely design chamber for
providing a better liquor dispersion effect.
4. Upper and Lower Overﬂow
- Lower Overﬂow: Maintaining pump
operation with low water level to prevent disturbance caused
by rinsing at a high water level.
- Upper Overﬂow: This is adopted for
conventional overflow rinsing function.
Furthermore, the dye liquor separation is
specially designed in TECWIN. With the use of the variable
loading storage chamber, the dyeing operation can be performed
more smoothly and fabric patterns can be more organized, which
eventually leads to a lower liquor ratio.
GOLLER DYEPADDER ECONOMICA:
Nip-in-Trough with Double Impregnation Mechanism
The New GOLLER DYEPADDER ECONOMICA
Nip-in-Trough with Double Impregnation Mechanism provides even
dyeing for knitted fabric without crease mark and distortion
incurred. The newly-designed double impregnation mechanism
provides further improvement on the impregnation effectiveness
in combination of a lower running tension. As the ECONOMICA
guarantees reproducibility and handling in the highest standard,
a smooth and clear fabric surface can be expected after dyeing.
The deflection-controlled rollers of
ECONOMICA are working according to the principle of the swimming
rollers, irrespective of the overall pressure of the padder- the
deflection of the squeezing rollers is always consistent with
the set values to ensure an even dyeing over the fabric width.
On top of the deflection-controlled rollers, the large diameter
guide rollers ensure a smooth knitted fabric transport with
minimal tension incurred, which is beneficial to the dyeing
process as a whole. The double impregnation mechanism consists
of a trough with a padder inside and with the minimum level of
working liquor required. This mechanism provides sufficient
impregnation and low-tension running condition for knitted
fabric during the dyeing process. Furthermore, Thermplates keep
the temperature of the dyebath as per the set value throughout
the dyeing process – no matter it’s cool or hot.
GOLLER DYEPADDER ECONOMICA: Nip-in-Trough with
Double Impregnation Mechanism.
With the precise dosing of dyestuff-alkali
mixed, the application of precise and homogeneous pick-up and
the linear nip of the deflection-controlled rollers, the GOLLER
DYEPADDER ECONOMICA Nip-in-Trough with Double Impregnation
Mechanism will always be the most ideal open-width dyeing range
for knitted fabrics dyeing in small to medium batches used.
Automatic Liquid Chemical Weighing and
The ALC Automatic Liquid Chemical Weighing
and Dispensing System realizes unmanned dispensing according to
the instructions fed from the Enterprise Resource Planning (ERP)
system using advanced computer control technology. By means of
precision mass flow-meter and metering pump, the liquid
chemicals are accurately and precisely delivered and weighed
from storage tanks, and with the application of valves and pipe
network connections, the chemicals are accurately and rapidly
distributed to the designated dyeing machine in the most
effective way. With the efficient cleaning function after each
delivery, not only is the operation efficiency of the dyeing
plant improved but also it avoids human errors. Thus, dyeing
quality is guaranteed.
FONG'S ALC: Automatic Liquid Chemical Weighing and
XO-Series: Vacuum Conditioning and
Heat Setting Machine
XORELLA XO-Series energy saving vacuum
conditioning and heat setting machines has been well used in
improving the quality of yarn and also heat setting of garment.
The Xorella XO-Steaming treatment could even penetrate the
textile products for humidification, twist setting,
preshrinking the synthetic filament, anti-static, colour
fixation of digital printed fabric and heat setting of garment.
The latest saturated steam generating system could reduce 30% of
connected power loading and save between 15% to 25% energy
In order to satisfy the requirement of
different users, Xorella provides both round and cubical machine
and also variety of loading and door opening systems for
customer selection. Nowadays, XO-Series machines were used in
more than 50 countries in the world.
With global service for the dyeing and
finishing industry, CHTC Fong's Group has focused on its
principal business in design, research and manufacture of
innovative and energy saving dyeing and finishing machines to
help a sustainable balance between the industry development and
environment protection. In recent years, Fong’s has researched
and developed the wastewater treatment technology, to achieve
fully automatic operation water recycling system with
dual-membrane processes, providing one-stop sustainable
solutions of dyeing wastewater treatment especially for the
dyeing and finishing industries.
FONG’S Water Recycling System.
Fong’s Water Recycling System which can
reuse any kind of qualified discharge water by using the most
advanced and reliable dual-membrane processes (ultrafiltration
system combined with reverse osmosis membrane system). The
recycled water can be directly used for all dyeing processes
after most of the mineral salts, calcium, magnesium hardness,
Chroma, turbidity and COD composition are effectively removed
from the waste water. The quality indicator of recycling water
is superior to the normal tap water.
MONFONGS STRAHM HiPer Shrink Astra:
Shrinkage & Relaxation Dryer
Monfongs Strahm is a
Shrinkage & Relaxation Dryer for open width and tubular knit
fabrics. Its unique design focuses on the highest drying
capacity, low residual shrinkage and a soft hand feel by
mechanical action inside the chambers. The uncompromising design
also features an incorporated energy recovery system (EnRec 1&2)
that saves energy consumption, particularly, when it is compared
with standard common dryers in the market.
The relaxation dryer
mainly includes infeed section, overfeed area, tumbling zone,
and delivery section. It can also have an option to add the
double padder configuration in the infeed section in order to
give a more even pick-up to the fabrics. The width and the
length of fabrics in the overfeed zone can be restored to its
original state by the overfeeding and the stretching on the pin
chain. Fabrics under low tension subsequently enter the wave
maker zone of chambers.
The unique designed
Energy saving and Recovery system is achieved by circulating the
fresh air firstly in the last chamber and then travels against
the fabric running direction. The design gives an advantage that
less than half the amount of fresh air is needed to heat up to
the drying temperature. That also means less than half heat and
saturated air will be exhausted, which can reduce energy
consumption and the operation cost.
Full Touch Panel Control System
China’s textile manufacturers are facing
the diffculty to find and retain trained machine operators,
while operating in a highly competitive market where optimised
production and full resource efficiency are of paramount
In direct response to this situation, A.
Monforts Textilmaschinen GmbH & Co. KG has introduced a range of
new Industry 4.0 technologies aimed at simplifying machine
operation while providing easy access to all data and instant or
remote assistance. (More details can be found on page No. 60-61)
Montex 6500 stenter.
Innovative Technology Center
Innovative Technology Center is a new
research and development center for exploring our innovation of
the textile product application, which aims at improving the
performance of equipment which is used for finishing processing
in technical textiles. Meanwhile, it is a platform for machine
demonstration and bulk trial of coating fabric samples for the
In ITC, there is laboratory area, machine
showing area, office area, storage room, and meeting room. Up to
now, there is a coating line which is consisted of Montex 6500
stenter and Monforts Texcoat coating machine, and a Monfongs
Strahm HiPer Shrink Astra dryer.