Color Service offers automatic dosing
Mr. Fabrizio Toschi, the dyer and a shareholder of
“Tintoria Astico” founded Color Service in 1987. Over the years
the range of Color Service automatic dosing systems became
larger, up to the production of dosing systems for liquid
auxiliaries, powder dyes, in production and laboratory, and for
dyeing and printing houses and even tanneries.
Color Service is also specialised in the automatic management
of continuous dyeing cycles, in foulards and finishing. In a few
years Color Service became the world leader, conquering an
important position in the textile machinery field with products
“Made in Italy”, creating a name recognized worldwide that is
synonymous with cutting edge systems and high technology.
Choosing a Color Service plant means to have the backing and
support of an industry leader with 25 years of proven
experience. Thanks to their worldwide sales and support network
they export to almost every country in the world.
Automatic dosing of dyestuff
Color Service Srl weighing unit mod. TRS automatically weighs
any type of dyestuff in powder or in granule form, guaranteeing
accuracy of the dosing, reproducibility of the recipes and the
maximum hygiene in the working environment. The machine
structure is very strong and durable as the boxes are made in
anodised aluminium, from 90 lt. to 450 lt. capacity. The system
is both modular and expandible. The dyestuff transfer is made
through suction with high head and low delivery. This
characteristic offers rapid loading performance and it has a low
air consumption with low filtering surface. Moreover, the lower
contact between air and dyestuff guarantees the original level
of moisture content. Automatically a counter flow air circuit
cleans the filter. The hoppers are equipped with high speed
irrigation screws on which it is mounted a scraper patented by
us. This combination allows a remarkable accuracy within small
weighings and the accuracy is guaranteed by the use of Mettler’s
high accuracy weighing instruments. This system has been applied
to many sectors, such as textile, printing, ceramic, wood,
cosmetic, varnishes, making the suitable personalisation
required by every market.
Parking for weighed recipes
In order to satisfy the demand of high capacity dyeing
machines or to serve a substantial number of machines, it is
possible to install a parking for weighed recipes, combined with
the TRS weighing unit. In this way the recipes having a
considerable amount of dyestuff (i.e. 40 or 50 kg) can be
weighed in advance by the TRS, stored in the parking and
dissolved immediately upon request of the dyeing apparatus. The
robot of the dissolver handles the automatic motion of the kegs,
carrying them from the parking to the dissolution tank.
Full automation of powder
The full automation for the dosing of the dyes is achieved
combining the unit TRS with the automatic dissolution unit
produced by Color Service in various models:
- JIT (to serve small dyeing machines with reduced water
- SCC 35 lt. with 1 dissolution keg to dissolve medium
quantity recipes, of about max 15 kg.
- SCC 50 lt. with 1 dissolution keg to dissolve medium
quantity recipes, of about max 18 kg.
- SCC 2 with n.2 dissolution tanks to serve big capacity
machines or a substantial number of dyeing machines.
The dissolution units will then send in automatic the
dissolved dye, according to the parameters of dissolution fixes
by customer, at destination. As an alternative to the solution
in full automatic, the weighing unit TRS can weigh the recipes
into buckets or into hydrosoluble bags, depositing them on a
rollerway. Every recipe will have its own ticket printed.
Dyestuff loading into the hoppers
With this very easy operation, the operator keys on the touch
screen the position of the dyestuff to be loaded. The pump
starts automatically, the manual valve is opened and the
transfer starts. Optional is the barcode reader.
Dye stuff weighing
The dyestuff scale trolley is completely closed and a slight
vacuum is created during the weighing phase. This prevents
atmospheric pollution and it protects the scale from air
currents. Together with other technology employed only by Color
Service, one is guaranteed accurate and reliable weighing.