Savio: Energy Saving and Industry 4.0
Savio as one of the leading supplier of winding,
twisting and rotor spinning machines, with manufacturing plants
spanning over Italy, China, India and the Czech Republic will
exhibit at hall H1 stand C24 their energy saving and Industry
4.0 solutions in the winding segment.
Savio will highlight Polar Evolution and Eco PulsarS winding
machines, plus an Industry 4.0 corner with smart solutions for
Polar Evolution winding machine
Polar Evolution winding machine is a high performance,
energy saving and less labor-intensive product for the Chinese
customers. Polar winding machines have been recently developed
to the Evolution series, gathering all the innovative solutions
in terms of technology, efficiency, quality output and
A further step for Polar family to catch the world of I.T.
connectivity and the new fibers applications. The machine on
display will be a round magazine feeding one, provided with an
efficient and fast automatic doffer.
Eco PulsarS with its innovative platform can save up to 30%
power bill thanks to “Suction on Demand” system.
Eco PulsarS winding machine, with its sustainable eco-green
advantage, replies to the market demand of energy saving,
including room air conditioning, together with improved
production performances, high quality packages and utmost
Energy is a major cost component in the textile industry. The
rising energy prices, affecting fuel and electricity, have
caused soaring costs in the process, thus reduced the
competitive advantage of textile products in some domestic
markets, where imported products may be cheaper.
Suction represents 75% of the total energy of a winding
machine. EcoPulsarS’s solution of the “individual and
independent suction unit per spindle” represents a real
breakthrough versus the conventional system. Each unit operates
at optimum suction values without influencing the rest of the
spindles. This means no more compromises in balancing the
suction as in conventional centralized systems, in which the fan
is permanently in operation. Since suction is generated only
when needed, customer can save up to 30% power bill costs, while
a better efficiency, a smoother winding process and overall
superior package and yarn quality are achieved too.
Savio Smart Bracelet.
The reduction of noise is another key aspect. EcoPulsarS
combining all new features and design has created an environment
in which each part of the machine can operate at its optimum
level. Spindles and bobbins feeding systems set independently
the level of suction required. Suction is generated as needed
and used without losses. The new Controlled Cut System, Yarn
Tension Control System, Waste Collection System and Upgraded
Splicing Solutions, each contribute to the overall reduction of
noise and process downtimes.
Automation - Link system
The Savio Direct Link System (I/DLS) solution, for linking
the ring spinning frames (RSF) to the winders, enables a fast
and efficient direct feeding of bobbins, along with the full
interfacing flexibility with all kind of RSF. From RSF bobbin to
the final package, the yarn is processed untouched and with zero
transit time, ensuring maximum quality, less material handling
and no chances of contamination. Many important markets are
investing on this kind of high-automatic systems for the
production advantages that such solution offers, but also for
guaranteeing the end-product quality.
In order to satisfy each new developments on ring frame
design, Savio Direct Link System has been designed in a “modular
type” granting the possibility of reaching the highest number of
winding heads, to match the trend of the spinning frame
manufacturers with longer and longer machines up to 2.000
Savio Winder 4.0 – Smart Industry
Solutions for Textile Mills
Once composed solely by mechanical and electrical parts, now
winding machines have become complex systems that combine
hardware, sensors, data storage, microprocessors, software and
connectivity. These smart machineries can increase the
efficiency of the spinning mill and perform predictive
maintenance avoiding breakdowns and downtimes.
Savio winding machines can be equipped upon request of Smart
Industry Solutions for connectivity, data management, remote
machine set up and operator real-time interactivity.
Savio Winder 4.0 represents an important step towards a wide
digitalization process, being a solution for intelligent
networking of machines in the spinning/winding room. This data
management system is a very modern and important management
tool, relieving mill management staff of time consuming routine
work. The mill manager can have the winding room live monitoring
directly from his/her desk. Thanks to data analytics, a wealth
of data are available, allowing to manage the different
production phases in the best possible way and to monitor all
significant parameters anytime and anywhere, making use of
mobile devices. All these features enable Savio customers to
control overall equipment effectiveness, increase workforce
efficiency, and maximize quality and working time.