|
|
Machinery News
COMPACT 100-400 spreading machine COMPACT 100-400 is the new spreading machine generation for bar-feed-systems. Its main features are: · It is low weight, compact and ergonomically
designed. It is clearly arranged, allows easy handling, threading and fast/safe cutting. Compact 100: Fix unrolling pallet "manual threading" ("one-way") Compact 200: Fix unrolling pallet "Air- Threading", including air tube Compact 300: Turntable unrolling pallet "manual threading" ("spreading in pairs"). Compact 400: Turntable unrolling pallet "Air-Threading" including air tube in the cable chain ("one-way"). In the cable chain ("spreading in pairs") Features of the standard versions include: · High stability profile steel chassis 4-wheel drive
Options: · "One-Way" cutting device, with variable
cutting speed NRP/EVOLUTION ROTARY DYE-EXTRACTOR FOR GARMENTS NRP/EVOLOUTION is a brand new and completely automated machine suitable to dye and centrifuge ready-made garments. It has a rotary dye-extractor for garments with intermediary and final centrifugation which is easy and quick unloading with the possibility of fully robotic operation during load and off-load without handling.
External door is pneumatically opened and lifted positioning alignment of the drum for the rapid unload of the material. The machine is predisposed for the automatic and robotised loading operations.
Invesmove Nt Aerial Transport System Invesmove NT is an aerial transport system for the automatic classification and distribution of production units during the manufacturing process, applicable to apparel manufacture and related industries. The computerised control system also makes it a real-time control and management tool for production processes, both in terms of the product during the various stages of the production process and also in terms of the continuous monitoring of the performance levels of operators and the productivity of the production line. Basic Features · Flexible production system to respond to an ever
more diversified demand; designed for the transportation of 1 to 5 production units. Real-Time Control System
· The software of the control system provides all
the functions necessary to obtain real-time information, quickly and efficiently, about
how the manufacturing process is proceeding and any incidents that might have occurred, as
well as allowing the necessary steps to be taken to correct deviations, thus optimizing
the lines’s productivity. Automatic 2-Needle Belt loop Attaching Machine MOL-254
This new machine head specifically developed for belt-loop attaching machines runs at a maximum sewing speed of 2,500 rpm and is equipped with a direct-drive system that improves star-tup performance and shortens sewing time. The belt-loop feeding device is provided with a halfway standby capability for subsequent belt-loops, and its faster belt-loop supply action shortens the time required for supplying belt-loops and helps speed up the machine time to 1.2 seconds per belt-loop (with 28 stitches). With the improved consistency in belt-loop supply action and re-try capability, the machine down time is substantially reduced. The machine quickly and reliably disposes splices without any delays in cycle time. The machine offers improved flexibility due to the newly developed machine head which comes with a computer controlled XLL-Y linear feeding system which enables to program the number of stitches and size of bar tacking. Also simple adjustment of the machine enables changeover of the cutting method between cross cutting and straight cutting. MOL 254 also offers improved operability workability and
maintainability. An electric sliding mechanism is installed in the front hook (near the
operator). To enable computer controlled belt loop suppy performance the machine has
adopted a servo- motor driven belt loop feeding device that feeds the belt loops to the
sewilng position. To improve workability in replacing belt loops the belt loops insertion
opening through which belt loops are supplied to the feeding device is now located on the
front side of the main unit. SM3 FB200 Flat-bed Multi-Head Embroidery Machine The maximum embroidery speed of 1200 stitches per minute at a stitch length up to 6.2mm means, that 90% of the stitches in a usual embroidery design can be embroidered at the maximum speed.
Main Features: · Pleasant, quiet running, even at maximum speed. MJM/CE 30" x 24: Full Jacquard Electronic Machine
Fully electronic Jacquard machine for jacquard and single knit constructions using the full 3-way technique. The machine capability is practically unlimited on single knit structures such as Jersey, Jersey/Lycra, plating, all basic stitches, vertical stripes.
checquered, jacquards, with two or more colours in large dimensions etc. Specific optional kits enable the production of INTARSIA jacquard fabrics on jersey ground and of striped MESH fabrics . To satisfy market trends for fabrics with holes or lacey effects the optional kit for drop stitch patterns and/or mesh fabrics should be used. The machine allows versatile fabric construction and use of yarn along with high output of 2.4 feeders per inch.
GLOBAL STANDARD M700 SERIES
M700 Series can hold a working max. speed of 7,000 rpm. This is because design ideas, such as the specially worked needle bar minimise heat generation, vibration and noise. M700 Series provides the productivity that the factory needs. All subclasses equipped with upper and lower needle/thread cooler devices (HR) that protect the fabrics and threads against heat. Heat is generated on the needle due to friction when the needle penetrated the fabric at high speeds. This cuases thread breakage and/or stitch skipping. M700 Series is equipped with HR device (needle/thread cooler) that always prevents heat generation on the point of the needle, allowing the thread to move smoothly and producing the stitches uniformly. Only Pegasus sewing machines of this class are equipped with the HR device. Produces well-balanced stitches without loss of characteristics of knit fabrics. Simplified threading The machine almost horizontally is possible from the right to the left. Thread chain cutter (KS/KH) Device that cuts the thread chain and disposes of it through vacuum suction eliminates the need for cutting the thread chain by hand, such as using scissors. Two types are available. Vertical type vacuum chain cutter : KS Flat type vacuum chain cutter : KH --! Tape/Thread chain cutter (TK) Switch operated device that cuts the tape and/or thread chain. Pressing
the switch brings the knife down to cut the tape and/or thread chain. Backlatching device (BT) Device that backlatches the thread chain by sewing it back into the seams on the fabric at the start of sewing. Eliminates the need for a bartacker and the operator, reducing time and dramatically increasing efficiency. Elastic/Elastic lace feeder with metering device (MD) Uniformly feeds out elastic and/or elastic tape according to the machine speed, achieving neatly finished seams and increasing quality. The feeding amount can be adjusted by the dial. The New High-Speed Seamer Generation! PFAFF 1053 The new high-speed seamer is lubrication-free, Oil stains on the fabric
are a matter of the past. PFAFF 1183 The PFAFF 1183 is equipped with optimised sewing-hook and needle-bar lubrication. It sews at 5,500 s.p.m. with the greatest of ease and produces superb seam quality. Compact ready-to-sew unit The new high-speed seamers are compact units. Not only the thread trimmer, thread wiper, automatic presser foot lift and back tacking mechanism are integrated in the sewing head of thread trimmer machines, but the servo motor as well. Complicated fitting work is superfluous. The machine is delivered ready to sew.
The new high-speed seamers stand out for their pleasant running characteristics. They are extremely quiet and smooth in operation. The slim design in the stitching area allows unhindered view of the work. This sets new standards in ergonomic handling and noise reduction. Small motor - high power The built-in-servo motor transmits the driving power direct to the machine. The motor fan is very efficient. Motor and ambient temperatures are kept low, which is decisive for longer service life and lower wear. A control panel, available as an extra, allows simple programming of seams. One version for all materials The needle-bar stroke is adjustable to 32 or 36 mm. This allows use of the machine for extremely light to extremely heavy materials. SPS/B-B1201 Direct Drive Bartacking Machine
Direct Drive system provides excellent responsiveness and comfortable working environment. · Direct Drive System, newly developed by SunStar,
means the motor is attached to the machine head directly. Wiper Device The wiper being driven by ~ electronic solenoid is the device making work surface beautiful in the next sewing work by taking off the upper thread after cutting. Also you can select On/Off simply by parameter selection. Upper Thread Holding Device It maintains remainder of upper thread regularly required for sewing of
the first stitch regardless of thread type after thread trimming. Multiple Pattern Supply 32 basic patterns supplied with the purchase of this machine. Maximum Workability · This series provides more stable stitches with selection of seaming mechanism and mounting of highly reliable unique shuttle hook of SunStar that can perform fast and stable Bartack sewing without limitation of sewing material in heavy material work and also implement improved productivity. Sewing speed of 2,700 spm. Sewing mechanisms such as X- Y feeding system, thread trimming, wiper and presser foot operation system have been developed to achieve the optimum productivity in any working place. This series proves more stable stitches with selection of seaming mechanism and mounting of highly reliable unique shuttle hook of SunStar that can perform fast and stable. Bartack sewing without limitation of sewing material in heavy material work also implements beautiful stitches under any work conditions. Also the optimised X- Y Feeding System that intensively adopted control technology of SunStar provides wide work Area of 40mm(X) X 20mm (Y), the best in the same classes. SERIES MULTI-HEAD AUTOMATIC EMBROIDERY MACHINE
It is a SWF multi-head embroidery machine, which is perfectly harmonised with ultra-modern mechanism and the latest techniques. · The machine incorporates low-noise and
low-vibration design. Operating Method Colour graphic lCD monitor for high resolution (640*480): Abundant memory It has 100 built-in memory rooms and a room for 1,000,000 stitches. (It is possible to extend to 2,000,000 stitches as option). Collection of all information at a time All the information about speed embroidering needle position, information of design and remained capacity for memory can be viewed at a time. LOCK STITCH CHENILLE EMBROIDERY MACHINE
Tajima's lock-stitch chenille embroidery machine offers higher speeds and quieter operation by incorporating advanced mechatronic technologies. Tajima's advanced mechatronic technology has replaced high-level, complicated machanisms with pulse motors. The results provide stabler emnboirder, high speed, and quieter operation. Similar to the automatic color change accomplished by presetting for the multi-color standard embroidery head, switching between the lock-stitch chenille head and the multi-color standard embroidery head can be done automatically by presetting. This function is automatically linked with the M-axis, nipple, and take-up lever clutch drive to simplify elaborate mixed embroidery, which has conventionally been time-consuming. Zig-zag swing stitch length can be set on the Operation Panel from 6 to 16 mm (in units of 1 mm), which offers much more embroidery expressions with a greater variety of applicable materials from thin to thick ones. Any combination of stitching methods using Taping (Cording), Coiling, Standard stitching, Zig-zag swing stitching can be selected easily on the Operation Panel. Nipple stroke can be adjusted on the Operation Panel up to 8 mm (stepless) according to the applied materials. Also lower dead point can be set at any desired height. (Max. 3 mm) Zig-zag Swing Stitch Data Generator 6 types of Zig-zag Swing patterns can be automatically generated using a running stitch, making it easier to prepare stitch data. · Accurate M-axis Drive Mechanism A feed-back control system will accurately direct and correct the movement of the M-axis. · M-axis Base Return The Tape Bobbin can be automatically returned to its fixed position, facilitating rethreading or material bobbin changing. · Auto Thread Tensioning Mechanism (Only for TMLH-100 Series) Optimal thread tension can be obtained depending on the method of stitching, such as Taping, Coiling, Standard Embroidery, etc. Auto Nipple Lifter As soon as the design is completed, both the Needles and Nipples will be lifted up to their retracting positions, facilitating frame changing or material management tasks. Scale up/down & Rotation Functions The design can be enlarged or reduced in the X-direction and/or the Y-direction from 50 % up to 200% in 1 %-increments. Rotation is possible in 1 %-increments up to 359°. Origin Return The Frame can be manually or automatically returned to the Design Starting Point, even if the End Point differs from the Starting Point. Frame Back The frame can be returned in a unit of stitches, stop codes or by
designating stitch count. To facilitate applique works, and frame changing, the frame can be automatically moved to the preset Offset Point. MACHINE FOR DYEING READY-MADE GARMENTS TSP-C Centrifugal machines are provided with complete and precise accessories
for treating any kind of ready-made garment of fabric. Ecodye Rigid machines without centrifuging toughness of construction,
economical and reliable. ECODYE machines are provided with complete and precise
accessories for treating any kind of ready-made garment for fabric. Capacities range from
10 to 180 kilos (22 to 400 pounds). Aquasoft External heat exchanger system (A), re-circulation pump (B), filter (C) and a set of automatic valves, which allow accomplishing efficient processes and precise increase of bath temperature. Ecosteam New exclusive indirect steam system designed specially for dyeing machines that allows to totally control the bath temperature in its increases and decreases with precision and economising. RS-1 Microprocessor to automatically control all the dyeing and finishing processes. Friendly usage and being able to operate either in automatic or manual mode. Strong frontal display with key integrated buttons, graphic screen displaying process information such as temperature, bath, time, and so on. Capacity to store 98 programme and 1500 steps. Optional RSNET system connected to a PC windows environment to control production, centralised programming from a distance PC.
perfecting the science of knitting machine lubrication
The Uniwave projectile 419 system produces air propelled oil Micro-Drop that continuously lubricate and protect critical knitting elements while the machine operates. What are Micro-Drops? A Micro-Drop is the Uniwave terminology for Projectile Lubrication drops that are: · Large enough to completely avoid fog. Average 419
microns in size, they are up to 8 times larger than drops created by previous mist
lubrication methods. General Operation: The Lubrication System With the introduction of the projectile 419 system, the engineers at Uniwave have developed an air operated, Micro-Drop lubrication system to meet the current demands of the knitting industry. This new system produces an average size oil particle measuring 419 microns which is larger than the Quantum Lubricator particle size. (A micron is one-millionth of a meter). This particle size is large enough to insure that even if the lubricator is improperly set, virtually no oil fog is generated. In addition, the innovative nozzle design drastically reduces the amount of compressed air required for operation. For comparison, the previous generation unit, our Quantum Lubricator, produced an average particle size of 170 microns. The combination of Uniwave's patented projectile lubricator nozzles and venturi system insures an extremely rugged, reliable system. They have designed this unit to be extremely insensitive to the misuse and other adverse conditions that can occur in today's fast-paced mill environment. SPRINT: new tabletop embroidery machine for With the introduction of the SPRINT, ZSK has responded to the industry's increasing demand for portable embroidery machines. With approx. 98 KG, the SPRINT can be used as sample machine in production, but also moved into shopping malls or to regional events outside. The max. sewing speed of 1200 RPM guarantees fast production and the changing from cap operation into tubular or regular embroidery and back is really easy. The machine is being operated through the LCD display with on screen design, easy handling and up to 7.2 Million stitches internal memory. An integrated interface allows networking with other PCs to exchange or manage designs and monograms.
SPRINT is the machine suitable for shops looking to expand as well as for start-ups ! Standard-Machine Series These high-performance machines are designed for producing standard embroidery in border or single motif frames. The available range of variants covers all embroidery applications and is designed for their efficient execution. The machine control ( TFT unit ) includes all functions to manage the designs and set / adjust the machine, but also includes some interesting tools for diagnostics and service on the machine. The display dialogue is available in many different languages. A LAN-interface allows networking with other ZSK machines and / or PCs. The integrated keyboard allows on board lettering if the optional monogramming software is available. The head spacing ranges from 24/4 French inches (162.42 mm) to 1200 mm thanks to selective head switch-off on certain machines. The execution of continuously repeated border embroidery is ensured. The rapid clamping system reduces production set-up times when embroidering partly made-up items in single frames. Options: Special sequin, cord/loop, double-roller cord and/or boring attachments can be integrated on all machines. |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
